Special high-temperature refractory bricks

In warship power device of large, marine fuel boiler is the heart of it, if the refractory brick hearth collapsed, the warship will be unable to sail, and can not be repaired in a short period of time, will cause the occurrence of very great accident, so can the development of a
new type high-temperature refractory bricks then, we can avoid this situation happened. The special high-temperature refractory bricks must withstand strong fire baking, the endfire resistance to high? This is something we must do the experiment, the general point of gold is already very high, but the refractory brick to withstand temperature must also high than its melting point can be.

General refractory temperature can reach 1500 degrees Celsius even a super high temperature refractory material, but for many refractory materials, the degree of every increase of 50 degrees Celsius would have been difficult to exceed. Like this on the battleship using ultra high temperature refractory brick products, even the best domestic refractories and refractory brick, the use of such to any field can play a very good advantage. It is not only the heat resistance is good, the service life of the refractory material in general than is relatively long compared.

Special high-temperature refractory brick is refractory and heat insulation, practicality is very strong, but compared to the refractory brick in general, this ultra high temperature refractory brick products can not be beyond the.

How to distinguish refractory refractoriness according to the refractory material

Refractory material is essential for industrial furnace lining materials, in the progress of science and technology, furnace generation upgrading, resulting in the production process of refractory brick also has been greatly improved, and these promotion focus on refractoriness, refractoriness, slag resistance, spalling resistance, at the same time, types and applications refractory materials also have multiple orientation change, different refractory, different materials, refractory material refractoriness is generally determined by the material.

Most of the refractory component is composed of a variety of elements and composite materials, all kinds of material melting point are not the same, when the temperature reaches a certain degree, the first is the emergence of the liquid phase, as the temperature continues to rise and then completely fusion, which is a gradual process, and the so-called different material brick refers to difference of main content of brick for example, fireclay brick, most of its raw materials for the content of clay, high alumina brick refractory material, but also to the aluminum content to define high aluminum brick level, below, are some of the common brick refractory:

1, clay brick: 1610 ~ 1750℃

2: silica brick , 690 to 1730℃

3, the crystalline silica: 1730 ~ 1770℃

4, hard clay: 1750 ~ 1770℃

5, high alumina brick: > 1770 ~ 2000℃

6, magnesia refractory bricks: > 2000℃

7, dolomite brick: > 2000℃

Xinmi Changxing refractorymaterial is a veteran of the well-known enterprises refractories industry for many years, a variety of refractory brick developed production, has obtained the widespread approval and support of the Changxing market, with full enthusiasm, high quality, perfect after sale service, welcome new and old customers!

Refractory material how to use can have anti damage ability

How to use Refractory let it has anti damage ability? The development of matching with refractory material according to the clinker rotary kiln each work with the different mining conditions, in a targeted manner to configure different anti damage of refractory materials, and considering the basic matching problem of each work tape lining service life, reduce maintenance times to stop the kiln, each work with lining, reach namely damage resistance independent and phase the purpose of matching cycle. Lining material preheating zone selection of good chemical stability, alkali erosion leaf wax stone brick and strong, the high siliceous raw pyrophyllite with low alkali, alkali resistant bricks made of this raw material, whether or not to burn the Chengdu firing with alkali resistance strong, but the strength is high, nearly doubled than clay brick life.

The completion of the industrial experiment stage in Krivoy Rog coking plants, coke oven masonry and recommended room three thermal repair methods: flame gunning; using oxygen to the ceramic welding; using the exothermic material (heating material) to repair. The process principle of common: with the help of heat generated to form a protective layer on the surface of refractory composite masonry mending surface.

Flame gunning method of flame gunning refractory products, powder particles melt in the liquid or gaseous fuel flame, and was sent to the surface to be repaired. At this point the masonry was nozzle flame supplementary heating, so using this method may not have special restrictions on temperature is put forward in this paper, and can adopt refractory powder cheaper to obtain high-quality gunning layer. Principle of ceramic welding method is adding to the material of strong oxidant (exothermic material) – aluminum and silicon. Wind transport by means of oxygen jet flame method, oxidant and refractory powder to the surface to be repaired.

The formation of the smelting furnace slag layer

Infiltration of molten state in refractories copper matte with good mobility. Due to the surface in the reaction tower refractory lining is covered with a layer of dense with magnetic iron oxide for hanging slag layer is mainly composed of, so he struck the wall surface matte does not directly penetrate into the brick body, but first of all along the silicate slag channel infiltration within the material and the interaction and slag, slag at different depth generate Cu or Cu2O material.

Reaction tower wall surface slag although direct intrusion effectively prevents the copper matte, but did not completely eliminate the erosion caused by the matte of lining. Through the slag layer, there are still a small number of matte can penetrate through, and then along the brick body pores or cracks penetrate within the capillary channel brick. Because of the more close to the firebrickcenter, oxygen potential is higher, so into the brick body after the copper matte is prone to oxidation reaction. After reaction, the generated Cu2O exists between the lining the main crystal and the matrix, and no penetration into the other grains.

Molten copper oxide (CuO-Cu2O at 1140 DEG C when the low total soluble) will cause the increase of permeability refractory brick thermal conductivity, the resulting expansion of strong diathermy, lining spalling and, in which Cu is oxidized to CuO, the volume expansion of 75%; oxidized into Cu2O, volume increased by 64%. Therefore, from the microscopic structure, corrosion of matte on the reaction tower lining is mainly for the chemical structure of permeability, copper matte and the resulting stress reaction.

The electric arc furnace cover must use high alumina brick to prolong the service life

Electric arc furnace is a kind of using arc heating so as to high-temperature melting furnace metal equipment, but in the melting process, will produce very high temperature especially furnace cover place, while the high temperature also easily lead to cover the damage of electric arc furnace, which we need to do protection work relative to the therefore, we will choose high alumina brick to prolong the service life of electric arc furnace.

In the past the furnace cover mainly uses the silica brick masonry, but because of its refractory degree is not high, poor thermal shock resistance, slag corrosion occurred in droplet and spalling, resulting in shortening the service life. We therefore after changing a began to choose high aluminum brick with excellent performance and high alumina unshaped refractory material, so the service life can be improved, and will be 2 – 3 times higher to silica brick. If it is ultra high power EAF, because working conditions even worse, using firing or caustic soda high aluminum brick, this is because the high temperature strength of refractory brick is low, since the major, for hanging structure. Using direct bonded brick and magnesia chrome brick than ordinary magnesia brick and magnesia chrome brick is good, can greatly reduce the damage caused by thermal cracking structure cracking and spalling.

The above contents cover the, must use high alumina brick to prolong the service life of electric arc furnace in the knowledge that you have some understanding of it, if you want to ask more knowledge about the high aluminum bricks can consult us.

Introduction and application of the burner brick

The burner is also called the burning machine, is commonly known as the combustion device for industrial fuel furnace, can be understood as “the burner nozzle” abbreviation. Usually refers to the burning device body part, a fuel inlet, an air inlet and an air jetting holes, to fuel and combustion air distribution and combustion in a certain way after spraying role. The burner tile is an important part of the combustion device.

The role of the burner brick

The burner tile is part of liquid and gas fuel combustion device, the main role:

1. Fuel is placed in the burner brick is (refractory ) heated to the ignition temperature, making it easy to ignite and burn rapidly.
2. The burner brick and to maintain a certain temperature, the stability of the combustion process, avoid the ripple or fuel interruption phenomenon.
3. The organization the flame shape, to meet  the requirements of the heating process.
4. The fuel and air mixing further.

Therefore, in addition to the combustion device special minority (such as atmospheric burner), to install the burner brick, to ensure that the fuel nozzle and the gas burner and give full play to its performance.

The formation of the smelting furnace slag layer

Infiltration of molten state in refractories copper matte with good mobility. Due to the surface in the reaction tower refractory lining is covered with a layer of dense with magnetic iron oxide for hanging slag layer is mainly composed of, so he struck the wall surface matte does not directly penetrate into the brick body, but first of all along the silicate slag channel infiltration within the material and the interaction and slag, slag at different depth generate Cu or Cu2O material.

Reaction tower wall surface slag although direct intrusion effectively prevents the copper matte, but did not completely eliminate the erosion caused by the matte of lining. Through the slag layer, there are still a small number of matte can penetrate through, and then along the brick body pores or cracks penetrate within the capillary channel brick. Because of the more close to the firebrick center, oxygen potential is higher, so into the brick body after the copper matte is prone to oxidation reaction. After reaction, the generated Cu2O exists between the lining the main crystal and the matrix, and no penetration into the other grains.

Molten copper oxide (CuO-Cu2O at 1140 DEG C when the low total soluble) will cause the increase of permeability refractory brick thermal conductivity, the resulting expansion of strong diathermy, lining spalling and, in which Cu is oxidized to CuO, the volume expansion of 75%; oxidized into Cu2O, volume increased by 64%. Therefore, from the microscopic structure, corrosion of matte on the reaction tower lining is mainly for the chemical structure of permeability, copper matte and the resulting stress reaction.