The question of how much the proportion accounted for cement in castable refractory

In the use of castable refractories, cement is added in a certain proportion, if not add the proportion of refractory castable, whole effect will be affected to a certain extent, then to tell you in the cement castable refractory in the percentage of problems:

Using cement as binder for refractory pouring material has the advantages of simple construction, wide application range and so become refractory castable most customers Pro gaze now. Refractory castable cement is the main factor to determine the initial strength of the castable refractory, so many customers that cement castable refractory in the greater proportion of the strength of the castable is better! Now I can clearly tell you: This is not right. Because if the content of cement refractory castables inside is too high, it is easy to cause the reaction in later add end mixture hardening when you need to add a certain amount of water, this will make the castable formation setting and hardening strength when certain, so we can call this kind of castable refractory for hydraulic. But there is one thing we should know is the main point to decide the strength of cement castable refractories, if the volume of cement did not add to or less will cause the strength of the castable is not ideal. But its refractory degree is not very high, so we should pay attention to the use of in room temperature when in use, and may use less cement. But really need to increase the compactness of cement or construction must be used, we can choose the refractory powder doped in to. So we in the pouring material inside when using cement must be careful not to use too much.

Refractory brick grinder designing needs to follow the rules

Refractory brick in the production process cannot do without the help of the size and quality of mold, mold determines the quality of refractory brick molding, the following is the principle of making refractory brick shaping mould:

1, the form must be smooth surface, smooth, and have higher hardness.

2, installation of formwork should taper, under the mouth small, big, catchy symmetry, and to ensure that qualified size refractory brick. Taper model after installation is generally 5/1000.

3, uneven surface should be made into a hopper.

4, as far as possible to make the maximum area of the firebrick as the compression face.

Ditch edge at 5, within the model with radian, template at a corner with L – 2 mm arc.

6, in the event of a mould bottom protruding part, try to make the survival of wedge.

7, the scaling length ratio. The general is according to different kind of brick and clay, is determined by the actual test. At present, China’s production of brick, scaling rate is generally 3-4%; length ratio put clay brick for 1-2.5%.

8, thick skin: refractory brick more than 150 mm, should consider two pressures.

Through the above simple introduction I hope can help to you, we produced the high quality and low price firebrick , please contact us if you have the need.

Refractory application requirements of guard fired boiler

Boiler combustion properties with refractory material should have included slag resistance, high strength, wear resistance, thermal stability, and thermal conductivity higher performance. The traditional ignition belt mainly used chrome refractory ramming material, but because of the high chromium resource scarcity, therefore is the main use of siliconcarbide ramming material, silicon carbide high alumina coating material, high aluminum phosphate can be plastic, plastic high-temperature expansion.

The first two kinds of materials are expensive, but long life, good performance, and then two kinds of material price is low, but performance in general, and short service life. Therefore in the cyclone furnace slag tap furnace and should not be used in high phosphate refractory plastic or ramming material, avoid peeling or cracks in use, so as to improve the slag resistance of material and reduce the repair frequency.

High-temperature micro expansion refractory plastic and super 3000 water clay refractory performance considerably, showing some advantages when applied to a wall pipe and the top of the boiler. But the material in its solidification time is long, easy to dry shrinkage crack, so as to the construction and maintenance of a big trouble. At the same time delivery quality exist certain volatility, sometimes refractoriness and strength at room temperature is below 1580 degrees and 981N/cm2.

Refractory brick inherited what excellent characteristics of refractory clay

Refractory clay is a refractory degree is higher than 1580 degrees Celsius, refractory clay and can be used as refractory bauxite. They except has high refractoriness outside, can maintain volume stability at high temperature, and has the slag resistance, resistance to thermal shock, and certain mechanical strength. Refractory clay calcined abnormal firm, can be made of refractory brick.

Soft clay general is earthy, easily dispersed in water, and the liquid after mixing can form plasticity mud pie; half the baptism of soft clay powder is poor, the leaching of powder and liquid mixing can be formed after plasticity mud pie. The two kinds of clay used as binder in the production of refractory bricks and refractory products.

Hard clay often with a block or plate, generally in the water can not soak powder, refractory degrees higher, and the main raw material for refractory products. High alumina clay Al2O3 content is higher, the hardness and the proportion of large, high refractoriness, used to make advanced clay products.

Refractory clay is mainly used in the metallurgical industry, as the production of  refractory materials (various specifications of the brick wood) and unshaped refractory materials. Refractory clay in building materials industry to make cement kilns and glass melting furnace with high alumina brick, high aluminum phosphate brick, high aluminum casting brick etc… Also has important use in grinding industry, chemical industry and ceramic industry, raw materials can also be used as a manufacturing daily-use ceramics, industrial ceramics and building ceramics.

How is the castable development prospect?

For some want to do industry castable but very hesitant people, who are considering how is industry castable prospects, technical staff of Xinmi Changxin today to give you an answer.

In fact, choose industry castable shows that you are still very eyes, because the development prospect of the castable is very broad, whether can use castable in what place, so it can be said is the choice of castable is not wrong; there is the prospect of castable is good but also because of their condition outstanding, first of all the first is the castable high-temperature considerable, so whatever is great in the iron and steel factory or in the furnace of the demand, and the use of many places, development benefit will be relatively good many; and then pouring material and long service life, unlike the ordinary refractorymaterial, we did not take long for the index has declined step by step, to bring certain influence to our production and work efficiency, problems like this we can choose castable. But like the petrochemical industry are large enterprises to use castable, the future development has brought great benefits, so in general the development prospects of castables or very good.

The content of the development prospects of castable refractory maybe you have some understanding of it, if you want to ask more about castable knowledge can consult us freely.

Experts explain – clay firebrick compliance requirements

The experts tell you fireclay brick compliance requirements. Acceptance of fireclay bricks masonry of refractory brick works, to carefully check the flue, furnace, special attention should be paid to the vault, is the single arch, the bottom of the equipment. The next writer will give you detailed introduce:

1, in the masonry firebrick, refractory material used and the mud, according to the level and composition of label, shall be in accordance with specifications and drawings;

2, to ensure the quality of masonry of refractory clay brick is good, also is to follow the wrong sewing, levelness and verticality, mortar joint thickness and standard, size and drawings in accordance with;

3, in the process of acceptance of the furnace body, assign out for shop assistant director must personally from top to bottom, according to each part of the furnace body check, are several mortar joint thickness inspection, furnace body parts when measured by acceptance necessary enrollment size, careful examination of many important structure of the furnace body the building.

The above is writer introduce you acceptance fire brick requirements, for reference purposes only, hope to help you, if you have what doubt, please feel free to contact us!

Notes on using anhydrous stemming

The anhydrous stemming mainly used in tadpole, but out of the mouth of the clay gun susceptible to iron slag erosion and chemical erosion, caused by the slag iron out not only, but also prone to iron mouth fracture, leading to iron out the tadpole accident. So we in the use of anhydrous stemming must pay attention to:

1, pay attention to insulation. The general insulation at 20-60 degrees Celsius advisable, winter use the gun mud roasted in the fire soft use beside the gun can be used, after baking gun measures 2, do not mix with water use, not to install mud gun water, performance or lost anhydrous stemming.

3, to change the mud to bore in the clean water stemming, clay loading quantity according to the requirements of the iron mouth, usually with water stemming amount of 1/5 or 1/4, that is 80-120 kg.

4, open iron, iron mouth eye size should be appropriate, to ensure that the tapping time, generally for diameter should be 60-80 mm.

5, plugging tadpole, don’t immediately returned gun, 10-20 minutes back gun, in order to prevent iron mouth blown open.

6, the use of water stemming, manufacturers can also be treated according to its own characteristics, in order to maintain taphole, ensure safety in production.